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Aluminum Structural Casting — Automotive Application
- Phase: Concept → SOP
- Scope: Casting architecture, gating design, process validation
- Challenge: Early production instability driven by fill behavior and porosity sensitivity
- Actions: Revised gating layout, defined process windows, launch-phase technical support
- Outcome: Improved process robustness and stabilized production
Powertrain Component — High-Integrity Aluminum Cylinder Head Casting
- Phase: Production recovery
- Scope: Process correction, quality issue resolution
- Challenge: Chronic quality issues persisting beyond tooling sign-off
- Actions: Aligned design intent with improved manufacturing capability through targeted design and process changes
- Outcome: Reduced escalation and improved program stability
Global Sourcing Program — North American Technical Interface
- Phase: Active production
- Scope: Local technical representation, issue resolution, coordination
- Challenge: Delayed response and unclear ownership across time zones
- Actions: Acted as local engineering interface between customer and supplier teams
- Outcome: Faster decision-making and reduced program friction
Prototype-to-Production Transition — Automotive Casting Program
- Phase: Prototype → Production tooling
- Scope: Prototype support, process definition, production intent validation
- Challenge: Risk of prototype assumptions carrying into series tooling
- Actions: Introduced production-focused design input early and aligned prototype learnings to process capability
- Outcome: Smoother transition into production tooling and launch
